Just to add something:
This is a well known problem with nVidia (and ATI) drivers that you download from the nVidia site. The problem is usually corrected by installing the driver you download from your PC manufactor.
You can increase the SessionImageSize but it is not sure 32 MB is enough for all systems like it was for you since the SessionImageSize is shared between display drivers and printer drivers. If you have many print drivers they will take extra space.
Btw. it's you that should close the question. Accept you own answer as a solution :)
SG